Onyx TruFit – Shape Based Nesting Software

ONYX TruFit Software

ONYX TruFit Software is a powerful true-shape nesting solution built to reduce media waste, increase profitability, and integrate seamlessly with any wide-format RIP environment. Designed for print service providers who want measurable savings without replacing existing systems, ONYX TruFit delivers AI-driven nesting that can cut media usage by up to 50 percent.

In today’s production environment, media is one of the largest job costs. ONYX TruFit gives you direct visibility into savings while simplifying complex print-and-cut preparation.

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Why Choose ONYX TruFit Software

ONYX TruFit Software helps wide-format print providers maximize every inch of media while maintaining precision and color integrity.

• True-shape nesting: Automatically nests the actual contour of graphics instead of bounding boxes
• AI-powered optimization: Searches millions of layout combinations for optimal media utilization
• Up to 50% media savings: Reduces waste on every job
• Real-time savings display: Shows measurable efficiency directly in the interface
• RIP flexibility: Works with ONYX RIP and third-party RIP solutions
• No system overhaul required: Integrates into your existing print environment

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Applications

• Vinyl graphics and decals
• Contour-cut labels
• POP displays
• Window graphics
• Wall graphics
• Double-sided print-and-cut jobs
• Multi-page PDF production layouts

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Key Features

Automated True-Shape Nesting

• Shape-based layouts: Nests irregular designs without wasted white space
• Automatic cut-path recognition: Identifies tool types from design files
• White space cropping: Optimizes multi-page PDFs instantly
• Quick Sets automation: Automates repetitive nesting tasks

Cut Path Management & Editing

• One-click image tracing: Create contour cut paths instantly
• Bezier drawing tools: Edit or build precise cut paths
• Tool mapping: Map named colors and layers to cutting tools
• Double-sided layouts: Create front-to-front or front-to-back prints with a single click

Seamless RIP Export

• Export print-ready PDFs: Compatible with any RIP solution
• ONYX Hot Folders integration: Automate file submission directly to RIP-Queue
• Open architecture: Maintains named colors, transparencies, and color management

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Technical Specifications

• Platform Compatibility: Windows and Mac OS
• File Support: Multi-page PDFs and common design file formats
• Integration: Works with ONYX RIP products and third-party RIPs
• Automation Tools: Quick Sets, Hot Folder export
• Savings Monitoring: Real-time media utilization display
• Cut Path Controls: Automatic recognition, manual Bezier editing tools

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Compatibility

ONYX TruFit Software integrates with:

• ONYX Advantage
• ONYX Thrive
• ONYX RIP Products
• ONYX Go
• Third-party wide-format RIP solutions

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ROI and Cost Savings

Media costs directly impact profitability in wide-format production. ONYX TruFit Software delivers measurable returns.

• ROI in under 3 months: Based on printing approximately two rolls of vinyl per week
• Up to 50% media reduction: Significant savings across high-volume jobs
• Dashboard visibility: Track savings during nest creation
• Reduced labor time: Automates trimming, duplication, orientation, and spacing rules

For production environments focused on margin protection and operational efficiency, ONYX TruFit becomes a strategic investment rather than a software expense.

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FAQ

What is ONYX TruFit Software?
ONYX TruFit Software is an AI-driven true-shape nesting solution that optimizes media usage for wide-format print-and-cut production.

How much media can ONYX TruFit save?
It can reduce media usage by up to 50 percent depending on job type and layout complexity.

Does ONYX TruFit require a new RIP?
No. It integrates with existing ONYX RIP solutions and third-party RIP software.

Can I use ONYX TruFit on Mac and Windows?
Yes. The software operates across both Windows and Mac OS platforms.

Does it support print-and-cut workflows?
Yes. It generates print-ready PDF files compatible with RIP and cut-server environments.

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Start Saving Media on Your Next Job

See how ONYX TruFit Software can reduce waste, protect margins, and simplify true-shape nesting in your production environment.

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